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ESCSI
INFORMATION SHEET 3530
- MARCH 2000
Life Cycle
Energy Cost Analysis
Shows That SmartWall Systems Provides Significant Savings in All
Climates

SmartWall Systems
is a concrete masonry wall system that outperforms other masonry
and non-masonry wall systems. SmartWall Systems offers superior
performance, especially in terms of energy efficiency, maintenance,
appearance, fire resistance, durability, and strength to weight
ratio.
The built-in
thermal resistance and low thermal bridging of SmartWall Systems
saves energy in both warm and cold climates.
The Life Cycle
Cost analysis illustrated in the graph uses local climate data and
energy costs for heating and cooling, and show the significant life
cycle energy cost savings achieved by SmartWall Systems. In many
cases the present value of these savings will pay for the SmartWall
System itself. For example, the analysis shows that a SmartWall
building in Omaha saves $1.15 per block over the first ten years
of the buildings life, and $2.86 over a thirty-year period.
The analysis
compares SmartWall Systems concrete masonry units at 90 lb/ft3
density to ordinary 135 lb/ft3
units. Units are standard 8" x 8" x 16" dimensions.
The analysis uses steady-state heat flow calculations.
Detailed information
on the thermal values, energy costs and the methodology of the Life
Cycle Costing analysis illustrated above is shown on the following
pages. For more information about SmartWall Systems, contact the
Expanded, Shale, Clay, and Slate Institute office or any ESCSI member.
Table 1:
Life
Cycle Energy Cost Analysis Present
Value of Annual Energy Cost Savings Using SmartWall Systems Over
a Thirty Year Period
Wall
construction: Single wythe 8" w/foamed in place core insulation
Location:
Omaha, Nebraska
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R
Value Data
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CMU
Density
|
| . |
135 lb/ft3
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105 lb/ft3
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90 lb/ft3
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R
value (3)
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3.40
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5.60
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7.30
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Calc:
U value
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0.294
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0.179
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0.137
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Calc:
Difference in U values
(vs 135 lb//ft3)
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---
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0.116
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0.157
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| R-value
in (hr ft2 ºF) / BTU. U value
in BTU / (hr ft2 ºF) |
The following analysis makes two comparisons. The left column
compares lightweight units meeting ASTM C90 at 105 lb/ft3
to ordinary 135 lb/ft3
units. The second comparison (in the right hand column) is between
a SmartWall Systems unit at 90 lb/ft3
and the same 135 lb/ft3
unit. All units are conventional 8" x 8" x 16" size. The analysis
Shows that SmartWall Systems units save substantial energy costs
when compared to both ordinary 135 lb/ft units and regular ASTM
C 90 lightweight units.
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Heating
Cost Calculations
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ASTM
Lightweight
105 lb/ft3
CMU
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SmartWall
90 lb/ft3
CMU
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U
value difference vs. 135 lb/ft3
cmu (from above)
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0.116
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0.157
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Natural
Gas Cost (2) per mcf
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$4.53
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$4.53
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Furnace
efficiency
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0.80
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0.80
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Calc:
$ Cost per Btu output
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5.66E 06
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5.66E 06
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Heating
Degree Days for This Location (1)
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6201
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6201
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Calc:
Energy Savings: $ / sq ft / yr
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$0.0974
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$0.1324
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Calc:
Energy Savings: $ / block / yr
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$0.0866
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$0.1177
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Present
Worth of Heating Savings n (years)
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30
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30
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i
(nominal rate energy and money)(4)
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2.00%
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2.00%
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Calc:
Present Worth of Heating Energy Savings,
$ / block
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$1.94
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$2.64
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Cooling
Cost Calculations
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.
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.
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Electricity
Cost (2) per kwh
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$0.0538
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$0.0538
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SEER
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10
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10
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Cooling
Degree Hours for This Location (1)
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13180
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13180
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Calc:
Energy Savings: $ / sq ft / yr
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$0.0082
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$0.0111
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Calc:
Energy Savings: $ / block / yr
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$0.0073
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$0.0099
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Present
Worth of Cooling Savings n (years)
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30
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30
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i
(nominal rate energy and money) (4)
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2.00%
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2.00%
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Calc:
Present Worth of Cooling Energy Savings,
$ / block
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$0.16
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$0.22
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Calc:
Present Worth of Total Energy Savings,
$ / block
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$2.10
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$2.86
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Table 2:
Life
Cycle Energy Cost Savings by City for Ten and Thirty Year Periods
with Climate and Energy Costs
References for Table 1 and Table 2:
(1) Appendix
A, Climatic Data for the US and Canada, ASHRAE 90.2, 1993.
(2) Natural
Gas Costs: Natural Gas Monthly, US Department of Energy Energy
Information Administration, October, 1999. Table 22, page 57-59.
Commercial gas costs by state were used for the most recent complete
year available. Contact ESCSI for details.
Electricity
Cost: Electric Sales and Revenue 1998, US Department of Energy
Energy Information Administration, October 1999, Table 15. Commercial
Average Rates for the Utility serving the selected city.
(3) R-values
for Single Wythe Concrete Masonry Walls, TEK 6-2A, National Concrete
Masonry Association, 1996. The R-value is interpolated for 90 pcf.
Values are for unreinforced walls. For walls with 32" o/c vertical
grouting and reinforcing, the difference in U values between a 90
lb/ft3
wall and 135 lb/ft3
wall drops to 0.153, a 2.5% reduction. Life cycle savings will be
reduced by a similar amount. Calculation procedures for grouted
walls are shown in the
referenced NCMA TEK.
(4) The 2%
nominal discount rate was chosen as appropriate for this analysis
because it represents the typical long-term two percent difference
between short-term US T-bill rates and the CPI inflation rate. See
Office of Management and Budget Circular A-94 Guidelines and Discount
Rates for Benefit-Cost Analysis of Federal Programs.
This analysis
was developed by Buildex Inc. for use with permission by members
of the Expanded Shale, Clay, and Slate Institute, Salt Lake City,
Utah and is © 2000 ESCSI. This March 2000 edition replaces
earlier versions of this publication, which used different furnace
efficiencies and cooling SEER and a less comprehensive source of
commercial electricity costs.

ESCSI
INFORMATION SHEET 3530
- MARCH 2000

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